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Malaysian operator and UK engineering company BPT team up for technology qualification programme, seek other participants

Crondall Energy subsidiary Buoyant Production Technologies (BPT) has formed a joint industry project with the research arm of Malaysia’s Petronas to qualify a technology that could power and control subsea oil and gas installations without the need for long-distance umbilicals.

The technology qualification process will look at the feasibility of deploying unmanned floaters — based on BPT’s Floating NUI, or “normally unattended installation” design — to reduce the costs and greenhouse gas emissions of long subsea tiebacks.

UK-based BPT said the two companies started engineering work last summer and expect to commence fabrication of a small demonstrator unit in the first quarter of this year.

Unmanned: A rendering shows a subsea installation using Buoyant Production Technologies' Floating NUI equipped with a wind turbine and solar panels.

The unit will be installed at the Falmouth Bay Test Site, known as FaBTest, off the south-west coast of England late in 2024, followed by 12 months of tests to demonstrate the floater’s performance and its ability to be monitored and controlled remotely in a “representative ocean environment”, BPT said. “BPT and Petronas are now keen to invite other interested parties to join the [joint industry project],” the company said.

BPT has been pushing the Floating NUI concept since it was founded in 2018 as a wholly owned subsidiary of floating production and offshore technology consultant Crondall Energy, and in 2021 signed collaboration agreements with Siemens Energy and Subsea 7 to advance the technology.

The system is built on a single-column hull permanently moored to the seabed that can be pre-installed and ballasted to await float-over installation of the deck box and topsides. The design can be scaled to accommodate the weight of the topsides.

Initially designed as a production platform, BPT says the Floating NUI could also be used to support floating wind substations or, as in the upcoming trial, an unmanned platform to provide power and controls for subsea developments.

The platform could include a dedicated wind turbine to generate power, solar panels, or both.

BPT quoted a Petronas representative as saying, “We look forward for joint development and qualification of this technology to unlock our domestic and international deepwater tiebacks.”

BPT managing director Duncan Peace added: “The combined expertise and resources of Petronas and BPT will ensure that this technology will deliver significant improvements in the economics of long-distance tieback projects both for current hydrocarbon developments and future CO2 sequestration projects. We hope that this JIP will mark the start of a long and fruitful collaboration between Petronas and BPT as we work together to deliver the benefits of this technology.”

September 2022 marked an exciting milestone for BPT and the development of their patented floating substation design, as they completed an initial round of model testing at the Wolfson Unit wave tank, located at the University of Southampton. This was the first of three rounds of model testing for the project, which is a collaboration between BPT and the University of Southampton and funded by the Department for Business, Energy and Industrial Strategy (BEIS) Floating Offshore Wind Demonstration Program.

One of the main advantages of the BPT substation hull form is its ability to be launched and integrated with the substation deck at a shallow water quayside, before being towed to deeper water and ballasted down to its operational draft. This enables the substation to be built and launched at multiple sites across the UK, providing opportunities for local fabrication, regardless of the location of a floating wind development.

During the first model test the mass and damping properties of the unit were checked and calibrated with numerical models, and internal systems checked. The ballasting operation itself will be demonstrated in stages two and three of the model test programs, planned for later in the year.

The recently completed carriage facility at the Wolfson Unit has both improved the efficiency of the model tests and the accuracy of the results produced. “It has been a pleasure working with the Wolfson Unit on this exciting project, we have made great progress in the past months and are looking forwards to demonstrating the value that our technology can offer to the UK supply chain on future UK floating wind projects” said David Steed, General Manager of BPT.

We are delighted to announce that Buoyant Production Technologies is part of the £60m Floating Offshore Wind Demonstration Programme from BEIS.

Buoyant Production Technologies and the University of Southampton will receive £238,724 to demonstrate that the patented Floating NUI design can be used for UK floating wind projects.

More information can be found at:

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